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We learned this process from a very
talented jeweler named Steve Midget. For people interested in learning this
technique he has published 2 books on this subject that take you from start to
finish.
We are planning, at some point this year, to
teach a beginner class at The Guildhall
Northwest. Email us for info on this as it has not been set up yet.
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Some of the raw material. We start with 22 gauge sheets
1.5" x 1.5", clean them extremely well, and stack them in
the order we want.
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 Next
we use a lot of pressure and heat to bond the metals together without solder.
The kiln we carve out of two kiln bricks. We have a C-clamp, modified by
Zeigler's welding, providing the pressure during the firing. The C-clamp
and metals are enclosed in the brick kiln. We then use two torches to
set up a convection type firing. This is a dangerous time; to much
and it all melts to slag, to little and it won't make a good diffusion bond.
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After that we clean up the edges of what is now called the laminate.
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Then we cut rectangular cross sections like seen here. Using several
different techniques we twist and forge them into rings, pins, pendants, or
anything else.
Just some pictures of all the different stuff, the
large sheets are the Mokume Gane laminate that has been made into flat
stock through the use of a rolling mill.
Because of the high content of copper in these rings, we
line them with precious metals so they won't turn your finger green. This is an
extremely labor intensive process, but one which yields
very satisfying results. More pictures coming soon.
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